Ⅰ. Project Background
Dongguan GiPin Plastic and Cast lron Co., ltd., as a leading manufacturer of plastic hardware products in the industry, we focus on providing high-quality, customized production solutions for global customers. This case aims to demonstrate our comprehensive production capabilities to foreign customers, covering the entire process of design and mold opening, mold flow analysis, DFM production, proofing, die casting, CNC processing, lathe processing, spraying and assembly of finished products, and to illustrate our capabilities and advantages through a practical case.
Ⅱ. Production process
1. Design and mold opening: We have a professional design team that can perform 3D modeling and mold design based on the drawings or samples provided by customers. Advanced CAD/CAM software is used to ensure the accuracy and efficiency of mold design.
2. Mold flow analysis: After the mold design is completed, we use professional mold flow analysis software to simulate the filling, cooling, curing and other processes of the mold to predict and optimize potential problems in the production process and improve product quality and production efficiency.
3. DFM production: We produce detailed design and manufacturing documents (DFM) based on the mold design and mold flow analysis results, clarify the production process, material selection, quality control standards, etc., to provide strong support for subsequent production.
4. Proofing: In the proofing stage, we use advanced injection molding machines and die-casting machines to produce samples according to DFM documents. Through strict quality control, ensure that the samples meet customer requirements.
5. Die casting: We have multiple high-performance die-casting machines that can meet the die-casting needs of different materials and sizes. During the die-casting process, we focus on temperature control, pressure regulation and mold maintenance to ensure the quality and stability of die-casting parts.
6. CNC machining: We are equipped with multiple high-precision CNC machining centers that can perform complex shape machining and fine engraving. By optimizing tool paths and cutting parameters, the machining efficiency and accuracy are improved.
7. Lathe machining: We have professional lathe machining equipment and technicians that can perform cutting machining of various metal and non-metal materials. During the lathe machining process, we focus on the control of dimensional accuracy and surface finish to meet customer requirements for product quality.
8. Spraying: We use advanced spraying equipment and environmentally friendly paints, which can spray various colors and effects. During the spraying process, we pay attention to the control of coating thickness, uniformity and adhesion to ensure the beauty and durability of the sprayed parts.
9. Assemble the finished product: During the assembly stage, we accurately assemble and debug the various components according to the customer's drawings and requirements. Through strict quality inspection and functional testing, we ensure that the finished product meets customer requirements and has stable performance.
Ⅲ. Quality Assurance
We always put quality first and have established a complete quality management system. From raw material procurement, production process control to finished product inspection, each link is strictly implemented in accordance with ISO9001 quality management system standards. At the same time, we also regularly maintain and calibrate production equipment to ensure the stability and accuracy of the production process.
Ⅳ. Capacity Guarantee
We have multiple production lines and advanced production equipment to meet the production needs of large-volume orders. At the same time, we also have flexible production scheduling and rapid response capabilities, and can reasonably arrange production plans and ensure on-time delivery according to customer delivery requirements.
Ⅴ. Service Commitment
We adhere to the service concept of "customer first, integrity-based" to provide customers with comprehensive, one-stop services. From project consultation, solution design, sample production to mass production, logistics distribution and after-sales service, we always maintain close communication with customers and provide professional technical support. At the same time, we also regularly collect customer feedback and continuously improve and perfect our products and services.
Ⅵ. Actual Cases
Case Name: A Foreign Auto Parts Production Project
Customer Name: A Well-known International Auto Parts Manufacturer
Project Time: 2022
Project Location: Dongguan GiPin Plastic and Cast lron Co., ltd.
Project Description: The customer needs to produce a batch of auto parts, including plastic shells and metal brackets. According to the drawings and samples provided by the customer, we carried out preliminary work such as design and mold opening, mold flow analysis, DFM production, and proofing. After confirming that the sample meets the customer's requirements, we carried out mass production. In each link such as die casting, CNC processing, lathe processing, spraying and assembly, we strictly operate in accordance with customer requirements and quality control standards. In the end, we successfully delivered auto parts that met customer requirements and received high praise from customers.
In summary, Dongguan GiPin Plastic and Cast lron Co., ltd. has strong comprehensive production capabilities, quality assurance, production capacity guarantee and service commitment. We look forward to establishing a long-term and stable cooperative relationship with your company and creating a better future together.
